
When it comes to head protection, not all helmets are built the same. Whether you're on scaffolding, in a trench, or working overhead near energized equipment, understanding the difference between type i and type ii hard hats isn't just smart, it’s essential. Choosing the wrong helmet for your jobsite could mean exposure to risks your crew doesn't even see coming.
Modern testing reveals the critical importance of impact protection. Research on the effect of hardhats on head and neck response to vertical impacts found that even relatively minor falls or strikes can transmit dangerous forces to the neck and brain, especially without side and rotational protection. That’s exactly why upgrading to full-coverage Type II helmets has become the new jobsite standard.
At TPR Industrial, we specialize in supplying high-performance head protection that’s built around real jobsite conditions—not just checkboxes on a form. If you're wondering which type you need, how they’re different, and what features to look for, you're in the right place.
How Type I and Type II Hard Hats Are Defined
Choosing the right protection starts with knowing how helmets are classified. Let’s take a closer look at what makes type i and type ii hard hats different.
Impact Protection Explained
Industrial headgear under ANSI and CSA standards falls into two main types:
- What is a type 1 hard hat? Type I hard hats protect against impacts to the top of the head only.
- What is a type 2 hard hat? Type II hard hats protect the top, front, back, and sides, and are tested for lateral and rotational impacts.
Understanding the difference between type i and type ii hard hats could be the deciding factor between a minor scrape and a serious injury. If you want a deeper look at how impact energy is managed, we highly recommend visiting our WaveCel science page.
What Are Hard Hats Made Of?
Modern hard hats have come a long way from old metal and fiberglass designs. Here’s what you’ll find inside today’s protective helmets.
Materials Matter
Most new hard hats are made from high-density polyethylene (HDPE), known for its lightweight toughness and electrical resistance. Premium models add advanced foam liners, energy-absorbing layers like WaveCel, and multi-point suspension systems to further boost protection without sacrificing comfort.
If you're wondering what are hard hats made of, think engineering-grade polymers designed to save lives—not just cheap plastic.
Hard Hat Classes You Need to Know
Before you choose a helmet, you also need to know its electrical protection rating. Let's break down the hard hat classes and when each one matters.
Electrical Protection at a Glance
Here’s a simple breakdown of electrical safety classes:
- Class E (Electrical): Rated to protect up to 20,000 volts.
- Class G (General): Rated for general protection up to 2,200 volts.
- Class C (Conductive): No electrical protection but usually offers better ventilation.
If you’ve ever asked which class of hard hats will protect you from electrical shock, the clear answer is Class E. We offer multiple Class E models as part of our type 2 protection safety helmets lineup at TPR Industrial.
When to Choose Type II for New Construction Sites
New jobsites mean new risks—and that means your gear should be up to date. Here’s why new construction hard hats should almost always be Type II today.
Jobsite Conditions Have Changed
Modern construction sites are faster, more crowded, and filled with lateral hazards that older Type I helmets weren't built to handle. That's why more project managers and safety officers are specifying Type II helmets as standard when purchasing new hard hats for upcoming projects.
How Should a Hard Hat Fit for Maximum Safety?
Fit isn't just about comfort—it directly affects how much protection a helmet can actually deliver. A poorly fitting helmet is almost as bad as no helmet at all.
Simple Steps for a Proper Fit
Here’s how how should a hard hat fit correctly:
- Set the suspension so the helmet sits about one inch above your eyebrows.
- Tighten the band enough that you can shake your head without losing the helmet.
- Use chin straps when working at height, or when specified for Type II helmets.
Need an upgrade for comfort? Check out our WaveCel accessories for replacement pads, cooling liners, and suspensions built for full-shift wear.
Common Mistakes: What Type of Hard Hats Are Not ANSI Approved?
Not every hard hat on the market meets real industrial standards. You’ve probably seen flashy novelty helmets, bargain imports, and gimmicky designs.
What to Avoid
If you’re wondering what type of hard hats are not ansi approved, the answer is simple: anything that doesn’t carry an ANSI Z89.1 label. Without it, there’s no guarantee the helmet has passed testing for impact, penetration, or electrical safety.
Every product listed at TPR Industrial meets ANSI standards—and we back it up with documentation whenever you need it.
Where Can I Buy a Hard Hat That Actually Protects?
Buying a hard hat isn’t like buying a ballcap. You need protection that’s field-tested, certified, and ready to work.
When you’re asking where can i buy a hard hat that delivers, look no further than TPR Industrial. We specialize in high-end helmets built for commercial construction, industrial sites, utilities, and more. You’ll also find complete industrial safety supplies to outfit your whole crew properly.
If you want a few more tips on head protection upgrades, OSHA offers a great guide to choosing the right head protection.
How Much Is a Hard Hat and Why It’s Worth It
Some folks ask how much is a hard hat, expecting a $20 answer. Sure, you can buy a helmet for that much—but what you’re getting is minimal protection.
At TPR Industrial, professional-grade Type II helmets start at around $75 and go up depending on features like electrical protection, advanced liners, and customization options. Considering the cost of a serious injury or lost workdays, the right helmet isn’t an expense—it’s insurance.
Why Investing in New Hard Hats Is the Right Move
Choosing between type i and type ii hard hats isn’t just about checking a spec sheet—it’s about making smart, informed decisions that protect your people, your projects, and your company. With modern hazards becoming more complex, lateral protection has become the new standard.
We’re ready to help you protect what matters most. Reach out through our contact us page if you need bulk pricing, customized helmets, or just expert advice on making your jobsite safer.